Haltech - ECU + Terminated Engine Harness Kits
Terminated ECU and Harness Kits are for builders who want the quality of a professional loom without commissioning a one-off. The idea is practical. The ECU is matched with a pre-terminated, labelled harness that places connectors where engines expect them and gives you enough length to route around heat and moving parts. You mount the ECU, pass the bulkhead, lay the loom, connect sensors and actuators, and the system is ready for calibration.
Construction quality is the value here. Proper automotive TXL wire, consistent colour codes, and printed labels on every leg. Critical inputs such as crank and cam use twisted, shielded pairs to keep the signal clean in high EMI bays. Sensor grounds are referenced correctly to avoid voltage offsets that make temperatures and pressures drift. Outputs for coils and injectors are sized appropriately and separated from low-level sensor wiring.
The main trunk is sleeved for abrasion resistance, with heat-proof sleeve for sections near manifolds and turbo hardware. Breakouts for injectors, coils, and sensors are grouped by bank, which makes cylinder-specific diagnostics neat. There is strain relief at the ECU end and at connectors that see vibration. Where a bulkhead connector is part of the kit, the pins are documented and spare positions are available for future expansion.
Power distribution is integrated. The kit includes fuses and relays, or a PDM plug-in tail if you are going solid-state. Fuel pump, fan, throttle drive, and ignition power rails are isolated so a short cannot collapse the ECU’s supply. The ECU’s sensor 5 V and grounds are kept separate from high current returns to avoid noise. Documentation covers pinouts, expected current draw per channel, and recommendations for earthing points.
Connectivity extends beyond the engine. CAN leads are provided for a digital dash, wideband controllers, GPS modules, and keypads. A second CAN stub near the steering column is common so you can add a driver keypad later without tearing the dash apart. Spare inputs are labelled for flex fuel, brake pressure, clutch switch, or nitrous bottle heaters. The idea is to make expansion easy and tidy.
Installation is faster. You plan the ECU location, drill a sensible bulkhead hole, fit a grommet or pass-through, and route the harness with P-clips. You trim only the lengths that genuinely need shortening. You do not solder on the car. You terminate any optional sensors at the provided labelled tails. First power-up is predictable because the harness has already been continuity-checked at the factory.
Tuning benefits from clean signals. Idle control is stable. Knock detection is reliable. Closed-loop fuel control does not hunt. Boost control hits target without oscillation. If you have ever chased an intermittent sync loss caused by a noisy home-built loom, you will appreciate how much time a terminated kit saves.
Choose a Terminated ECU & Harness Kit when you want professional wiring standards, a known-good layout, and the freedom to add features over time. It is the shortest path from a bare engine bay to a running, loggable, protectable powertrain.